Industry Process Experience
Fuselage carbon radial frame and stringer manufacturing process: material prep, molding, linear forming, tooling, curing, quality control,
inspections, and packaging. Fuel access doors, passenger service units, inventory, order management, BOM, ECO, production, scheduling,
routing, plastic injection molding, die casting, CNC, welding, machining, shearing, paint, x-ray, assembly, testing, quality control and
Custom truck manufacturing and tire plants. Build to order (MTO, ETO), chassis line and frame build up, assembly, components, gauging,
prep areas, e-coat prep, cab build up, paint booth, fixtures, robots, work-instructions, paper, traveler, tool setup, torque tools,
online/off-line rework tracking system.
Bakeries, breweries, Ingredients: broths and fats, cheese and whey, protein ingredients, mayonnaise and salad dressing plants, bottling,
grain and barge facilities, bottling plants, batching plants, CIP, filling, weighing, packaging, palletizing and warehouse distribution.
Pulp and paper mills, tobacco plants, filtration, waste plants and ammunition facilities. Processes include stock prep, batch digesters,
washing and screening, bleaching, paper machines, wet-end, steam drying control, calendar control, roll handling and tracking. Blending,
ratio control, PID control, CIP, evaporators, steaming, extruders, packaging, robots, conveyor systems, sorters, bottling filling,
packaging, wrappers, boxing, verification, validation, vision inspection, label printing, and palletizing.
E-manufacturing, process fab tools (SECS-II/GEMS, ) and MES Systems with yield management and meterology with SPC and SQC analysis. Tools for
reuse, MPVD, back metal, etch, bond, wash, interconnection, arc test, meterology, laminate, connector assembly, labeling and packaging. High
purity water facilities - high resistivity RODI equipment, processes and systems. Pumping systems, carbon filters, chemical metering
pumps, UV, media filters, mixed beds, polishing, bacteria destruction, regeneration, MCC's, and controls, and instrumentation.
Circuit board manufacturing, baths, etching, electrolysis copper plating, wave soldering, harnesses assemblies, wiring, cabling, connectors
Bioreactors, autoclaves, spray drying, vacuum systems, formulation/hydration, homogenizers, TCU's, sterilization chambers, sterile vial
filling, freeze drying, TCU’s, parts washers, lyophilizers, solid dose packaging, vial packaging, dispensing, bottling packing line (capper,
labeler, case packer, palletizers). Lab equipment – incubators, HPLC, UPLC, TOC, instruments, furnace, ovens etc. Utilities and chemicals -
methanol, chloroform storage, chilled water, air, steam, boilers, potable water, wifi, hvac.
Paper mills and products: tissue, news print, recycled and coated papers. Wood mill species separation, washing and screening, bleaching,
pulpers, digesting, and cooking (batch, kamyr), forming, roll handling, converting plants, filter plants, steam plant, converting plants
consisting of winders, stackers, wrappers, saws, conveyors, sorting, sealers, palletizing, barcoding, shipping).
Distributed energy resource power management, microgrids, energy managment, transactive energy, pricing and demand response system using
standards (IEC-61850 and OpenADR), renewables, stand-by generators, PV grids, electric vechiles, battery charing systems, turbines and biogas
plants. Program design, enteprise energy management (large scale building facilities), energy efficiency, feeders, building load management,
and energy conservation with IPMV measurement and validation. Utility integration with control centers, third party providers, power
dispatching, scheduling (Day-Ahead), utility grade metering, and substation automation.
Order management, order filling, replenishment, bin reordering, order picking, packing, label and manifest prep, shipping scheduling,
automated warehouse stacker storage control, automated converyor management and routing, carousels, sorting with barcode scanners, label
printers, palletizers, shrink wrapping, truck scheduling, fullfillment, shipping, bill of lading, and automated truck trailer loading.